Description:
Equipment Assembling/Installations & Commissioning
- Analyse and interpret blueprints of mechanical equipment/systems (diagrams, drawings, specifications & plans to determine suitable material and sequence of operations).
- Measure and mark out materials for fabrication
- Fabricate and/or construct structural components, monitor process and adjust settings.
- Inspect fabricated components make corrective changes where necessary.
- Assemble and fit fabricated components into tools, equipment or systems
- Keep record of all installation activities.
- Participate in equipment/system commissioning to ensure that the equipment/system is in good and safe functional condition.
- Hand over equipment/system to relevant stakeholders.
Mechanical Maintenance (Predictive/Preventative/Corrective and Shut-down)
- Liaise with Maintenance Planner or other relevant stakeholders to ensure availability of critical spares and equipment.
- Ensure adequate inventory/availability of necessary spares and/or supplies.
- Create suitable maintenance schedules in liaison with production management.
- Perform preventative and corrective maintenance activities as per Plant Safety Regulations, preventative maintenance plans and maintenance procedure
- Conduct maintenance as per Original Equipment Manufacturer (OEM) maintenance procedure.
- Ensure personal and team members’ safety.
- Perform plant Shutdown work as per shutdown plan.
- Conduct fault-finding and problem-solving on mechanical, hydraulic, pumps and pneumatic equipments.
- Conduct overhauling of all mechanical equipments.
- Attend to breakdowns, conduct PM’s, perform standby duties and after hours’ callouts as and when necessary.
- Ensure that all machinery complies with General Machinery Regulations (GMR) and that all work is done in accordance with relevant SANS codes.
- Uphold and maintain quality standards and ensure that customer requirements are addressed.
- Ensure that equipment/machines produce products that are within quality specifications and address non-conformances that are caused by mechanical mal-functioning.
- Report operational non-conformances to relevant stakeholders to ensure that plants run with minimum breakdowns.
Condition Monitoring
- Inspect and monitor conditions of equipment regularly and record accordingly as per Planned Maintenance schedule and submit report to management.
- Interpret deviations recorded and take corrective actions to rectify, when applicable.
- Inspect conveyors, pipes and tanks
- Take and maintain vibration monitoring records for all critical plant rotating equipment.
Compliance to all Safety, Health, Environment, Risk, Quality & Food Safety (SHERQFS) Standards and Regulations
- Maintain cleanliness of equipment and work area.
- Ensure that housekeeping activities conform to Food Safety Regulations.
- Conduct safety checks on all machinery and tools and ensure completion of safety checklists as required.
- Comply with Company SHERQFS procedures and instructions. ‘
- Report all health and safety and food safety risks and problems.
- Collaborate with SHERQFS personnel when implementing remedial actions.
- Attend to emergency situations in accordance to procedures such.
Maintenance Procedures & Training
- Provide input into maintenance Standard Operating Procedures.
- Train colleagues/apprentices to install, maintain or repair mechanical equipment and systems, and on SOPs as and when applicable,
Continuous Improvement
- Identify opportunities for improvement of plant performance.
- Initiate and implement improvement programs and initiatives as approved by management.
- Collaborate with relevant stakeholders during implementation of improvement initiatives.
Filing & Record Keeping
- Create and close out job cards on SAP at the end of every shift or within 24Hrs of task completion as per WPSA SOP.
- Ensure accurate, up to date and complete checklists, records or any other documentation of all installation and maintenance work conducted as per maintenance procedures.
- Compile relevant reports.
Stakeholder Engagement
- Build and maintain relationships with a wide variety of stakeholders involved in the maintenance and production processes.
- Provide timely feedback on matters related to site mechanical installations and maintenance
Requirements:
- Analyse and interpret blueprints of mechanical equipment/systems (diagrams, drawings, specifications & plans to determine suitable material and sequence of operations).
- Measure and mark out materials for fabrication
- Fabricate and/or construct structural components, monitor process and adjust settings.
- Inspect fabricated components make corrective changes where necessary.
- Assemble and fit fabricated components into tools, equipment or systems
- Keep record of all installation activities.
- Participate in equipment/system commissioning to ensure that the equipment/system is in good and safe functional condition.
- Hand over equipment/system to relevant stakeholders.
- Liaise with Maintenance Planner or other relevant stakeholders to ensure availability of critical spares and equipment.
- Ensure adequate inventory/availability of necessary spares and/or supplies.
- Create suitable maintenance schedules in liaison with production management.
- Perform preventative and corrective maintenance activities as per Plant Safety Regulations, preventative maintenance plans and maintenance procedure
- Conduct maintenance as per Original Equipment Manufacturer (OEM) maintenance procedure.
- Ensure personal and team members’ safety.
- Perform plant Shutdown work as per shutdown plan.
- Conduct fault-finding and problem-solving on mechanical, hydraulic, pumps and pneumatic equipments.
- Conduct overhauling of all mechanical equipments.
- Attend to breakdowns, conduct PM’s, perform standby duties and after hours’ callouts as and when necessary.
- Ensure that all machinery complies with General Machinery Regulations (GMR) and that all work is done in accordance with relevant SANS codes.
- Uphold and maintain quality standards and ensure that customer requirements are addressed.
- Ensure that equipment/machines produce products that are within quality specifications and address non-conformances that are caused by mechanical mal-functioning.
- Report operational non-conformances to relevant stakeholders to ensure that plants run with minimum breakdowns.
- Inspect and monitor conditions of equipment regularly and record accordingly as per Planned Maintenance schedule and submit report to management.
- Interpret deviations recorded and take corrective actions to rectify, when applicable.
- Inspect conveyors, pipes and tanks
- Take and maintain vibration monitoring records for all critical plant rotating equipment.
- Maintain cleanliness of equipment and work area.
- Ensure that housekeeping activities conform to Food Safety Regulations.
- Conduct safety checks on all machinery and tools and ensure completion of safety checklists as required.
- Comply with Company SHERQFS procedures and instructions. ‘
- Report all health and safety and food safety risks and problems.
- Collaborate with SHERQFS personnel when implementing remedial actions.
- Attend to emergency situations in accordance to procedures such.
- Provide input into maintenance Standard Operating Procedures.
- Train colleagues/apprentices to install, maintain or repair mechanical equipment and systems, and on SOPs as and when applicable,
- Identify opportunities for improvement of plant performance.
- Initiate and implement improvement programs and initiatives as approved by management.
- Collaborate with relevant stakeholders during implementation of improvement initiatives.
- Create and close out job cards on SAP at the end of every shift or within 24Hrs of task completion as per WPSA SOP.
- Ensure accurate, up to date and complete checklists, records or any other documentation of all installation and maintenance work conducted as per maintenance procedures.
- Compile relevant reports.
- Build and maintain relationships with a wide variety of stakeholders involved in the maintenance and production processes.
- Provide timely feedback on matters related to site mechanical installations and maintenance
- Fitter / Fitter Machinist / Fitter and Turner Trade Certificate and N3 qualification in Mechanical Engineering
- Valid Driver’s License
- 3 years’ continuous mechanical artisan experience, post trade test qualification
- Production line or FMCG maintenance experience
- Working experience on SAP PM module
- Completed apprenticeship as Fitter/ Fitter Machinist/Fitter and Turner.
- Good knowledge and fault finding skills on pumps, gearbox, Transfer pipeline system and valves.
- Knowledge on maintenance of all Mechanical equipment, pneumatics and hydraulics systems.
- Ability to align pumps and gearbox using right tools.
- Computer literacy with SAP, Excel, Word and PowerPoint as an added advantage
Qualifications
- Fitter / Fitter Machinist / Fitter and Turner Trade Certificate and N3 qualification in Mechanical Engineering
- Valid Driver’s License
Experience
- 3 years’ continuous mechanical artisan experience, post trade test qualification
- Production line or FMCG maintenance experience
- Working experience on SAP PM module
- Completed apprenticeship as Fitter/ Fitter Machinist/Fitter and Turner.
Knowledge
- Good knowledge and fault finding skills on pumps, gearbox, Transfer pipeline system and valves.
- Knowledge on maintenance of all Mechanical equipment, pneumatics and hydraulics systems.
- Ability to align pumps and gearbox using right tools.
Skills
- Computer literacy with SAP, Excel, Word and PowerPoint as an added advantage
16 Apr 2024;
from:
careers24.com